China manufacturer D100ny Nylon Camlock Coupling Industrial Connector Quick Release Fluid Safety Camlock Coupling

Product Description

D100NY Nylon Camlock Coupling Industrial Connector Quick Release Fluid Safety camlock coupling

Type D camlock with Female coupler r X Female thread Introduction:
Nylon cam and groove Coupling are made according to standard A-A-59326(original standard Mil-C-27487), size from 1/2″ to 4″.Fiber reinforced nylon camlock couplings are worked under low pressure, apply to most corrosive chemicals and solvents. nylon camlock fittings because of its excellent material properties, it can stand up with cross threading,impact,warpage and crushing.For special applications,they are totally inert and make no sparks or galvanic action.

To make a connection, simply slide the camlock adapter into the camlock coupling and with normal hand pressure, press the cam levers down.
body materials: fiber reinforced nylon
handle: stainless steel
Gaskets:Buna-N (NBR), EPDM
The thread of camlock fittings are BSP,BSPT,NPT
SIZE:1/2″to 4″
pressure :50-100 Psi( depending on size and temperature)
Operating temperature :-30-70°C (°C F 160)
When the temperature rises, the working pressure drops
l Manufacture method:Injection molding
Cam and groove couplings use and connection mode: Type D camlock can usually be used with type A, type E, type F, type DP (Dust Plug) of the same size. To make a connection, simply slide the camlock adapter into the camlock coupling and with normal hand pressure, press the cam levers down.

Feature:
 ightweight, convenient
l good wear resistance
l suitable for most chemicals, agricultural fertilizers
l economic utility
 disconnect/connect without tools
Camlock fitting industry applications:
l industries: chemical, paint, agriculture, municipal, sewage
l applications: chemicals, solvents, varnishes, inks, fertilizers, wastewater

Nylon camlock coupling operating pressure:

                  size              Working Pressure
1/2″ – 2-1/2″ 100 Psi
3″ – 4″ 50 Psi

Our Advantage

We are experienced as we have been in this industry as a manufacturer for more than 10 years. Both of quality and service are highly guaranteed. Absolutely prompt delivery. We can produce according to specific drawings from customers. Welcome OEM/ODM project. Strict control on quality. High efficient and well trained sale service team.  ISO9001, CE and SGS certified.

FAQ

1.Q: Are you a producer or trading company?
A: We are an experienced manufacturer. We own production line and kinds of machines.  

2. Can you make our specific logo on the part?
Yes please provide me your logo and we will make your logo on the part.

3. Can you manufacture products according to my drawings?
Yes we can manufacturer according to client’s drawings if drawings or samples are available. We are experienced enough to make new tools.

4. Q: Can I get some samples?
A: We are honored to offer you our samples. Normally it is for free like 3-5 pcs. It is charged if the samples are more than 5 pcs. Clients bear the freight cost.

5. Q: How many days do you need to finish an order?
A: Normally it takes about 30 days to finish the order. It takes more time around CHINAMFG season, or if the order involves many kinds of different products.  

6. what kind of rubber washer do you apply to camlock couplings?
Normally we use NBR gasket.

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fluid coupling

Impact of Fluid Coupling on the Overall Reliability of a Power Transmission System

A fluid coupling can significantly contribute to the overall reliability of a power transmission system in various ways:

  • Smooth Power Transmission: Fluid couplings facilitate smooth power transmission between the driving and driven components, minimizing shocks and vibrations during startup and operation. This reduces the risk of sudden failures or damages to connected equipment.
  • Overload Protection: Fluid couplings offer inherent overload protection by allowing controlled slip during sudden load changes or overloads. This protects the system from excessive stresses and prevents damage to the motor and driven machinery.
  • Reduced Mechanical Wear: The smooth operation of fluid couplings reduces mechanical wear on connected components, such as gearboxes, belts, and chains. This results in longer service life and decreased maintenance requirements.
  • Increased Equipment Life: By reducing stress and wear on the entire power transmission system, fluid couplings can extend the service life of motors, gearboxes, and other components. This enhances the overall reliability of the system over an extended period.
  • Enhanced System Safety: The ability of fluid couplings to protect against shock loads and overloads enhances the safety of personnel working with or near the machinery. It prevents sudden and unpredictable movements, reducing the risk of accidents and injuries.
  • Stable Performance: Fluid couplings maintain a constant speed ratio between the driving and driven shafts, ensuring stable and predictable performance of the power transmission system. This predictability aids in maintaining process stability and efficiency.

Incorporating a properly sized and selected fluid coupling into a power transmission system can improve its reliability, reduce downtime, and prevent costly breakdowns. Regular maintenance and monitoring of the fluid coupling also play a crucial role in ensuring long-term reliability and trouble-free operation.

fluid coupling

Real-World Case Studies: Improved Performance with Fluid Couplings

Fluid couplings have been widely adopted in various industries, and numerous real-world case studies demonstrate their positive impact on performance and efficiency. Here are a few examples:

Case Study 1: Mining Conveyor System

In a large mining operation, a conveyor system used to transport heavy loads of ore experienced frequent starts and stops due to fluctuating material supply. The abrupt starting and stopping led to significant wear and tear on the conveyor components, causing frequent breakdowns and maintenance downtime.

After installing fluid couplings at critical points in the conveyor system, the soft start and stop capability of the fluid couplings significantly reduced the mechanical stress during operation. This led to a smoother material flow, reduced conveyor wear, and extended equipment life. Additionally, the fluid couplings’ overload protection feature prevented damage to the conveyor during peak loads, ensuring uninterrupted production.

Case Study 2: Marine Propulsion System

In a marine vessel equipped with traditional direct drive systems, the crew faced challenges in maneuvering the ship efficiently. The fixed propeller arrangement made it challenging to control the vessel’s speed and direction accurately, leading to increased fuel consumption and decreased maneuverability.

By retrofitting the vessel’s propulsion system with fluid couplings, the ship’s performance improved significantly. The fluid couplings allowed for flexible and smooth speed control, enabling precise maneuvering and reduced fuel consumption. The ability to adjust the load on the propeller enhanced the vessel’s overall efficiency, resulting in reduced operating costs and improved environmental sustainability.

Case Study 3: Industrial Pumping Station

In an industrial pumping station, the constant starting and stopping of the pumps caused water hammer and pressure surges within the pipeline network. The sudden hydraulic shocks led to pipe bursts, valve failures, and increased energy consumption.

After implementing fluid couplings in the pump drive systems, the pumps could be softly started and stopped. The fluid couplings’ torque control capabilities ensured a gradual increase in pump speed, eliminating water hammer and pressure surges. As a result, the pumping station’s reliability improved, maintenance costs decreased, and the energy consumption reduced due to smoother pump operations.

These case studies demonstrate the positive effects of using fluid couplings in various applications. They highlight how fluid couplings contribute to improved performance, reduced mechanical stress, enhanced control, and cost savings in industrial machinery and systems.

“`fluid coupling

Improvement of Starting Performance in Large Machines with Fluid Couplings

Fluid couplings play a crucial role in enhancing the starting performance of large machines, especially those with high inertia loads. Here’s how a fluid coupling achieves this improvement:

  • Smooth Startup: When a machine equipped with a fluid coupling starts, the input shaft begins to rotate, and the impeller starts to churn the fluid inside the coupling. This action creates a hydrodynamic torque transfer between the impeller and the turbine. As the fluid circulates and builds up torque, the output shaft begins to accelerate smoothly without any sudden jolts or shocks.
  • Inertia Compensation: In large machines, the rotating mass and initial resistance to motion can be significant. The fluid coupling’s ability to transmit torque gradually allows it to compensate for the inertia of the driven load. This means that even with heavy loads, the fluid coupling can slowly bring the machine up to its operating speed without subjecting the mechanical components to excessive stress.
  • Overload Protection: During startup, if the machine encounters an unexpected overload or jam, the fluid coupling provides a level of protection. The fluid coupling will slip, limiting the torque transmitted to the output shaft, thus preventing damage to the machine and associated components.
  • Reduction of Electrical Stress: In machines powered by electric motors, the use of a fluid coupling reduces the electrical stress during startup. As the fluid coupling gradually accelerates the load, it prevents abrupt spikes in electrical current, resulting in a smoother and controlled power draw from the electrical supply.

By offering smooth startup, inertia compensation, overload protection, and reduced electrical stress, a fluid coupling significantly improves the starting performance of large machines, ensuring their longevity, reliability, and overall operational efficiency.

China manufacturer D100ny Nylon Camlock Coupling Industrial Connector Quick Release Fluid Safety Camlock Coupling  China manufacturer D100ny Nylon Camlock Coupling Industrial Connector Quick Release Fluid Safety Camlock Coupling
editor by CX 2024-05-06


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