Product Description
Type E NYLON plastic coupling hose fitting irrigation fluid safety camlock coupling
Body materials: fiber reinforced nylon
Handle: stainless steel
Gaskets:Buna-N (NBR), EPDM
The thread of camlock fittings are BSP,BSPT,NPT
SIZE:1/2″to 4″
Pressure :50-100 Psi( depending on size and temperature)
Operating temperature :-30-70°C (°C F 160)
When the temperature rises, the working pressure drops
Manufacture method:Injection molding
The use and connection way of cam and groove couplings: Type A camlock can usually be used with type D, type C, type B, type DC (Dust Cap) of the same size. To make a connection, simply slide the camlock adapter into the camlock coupling and with normal hand pressure, press the cam levers down.
Feature:
lightweight, convenient
l good wear resistance
l suitable for most chemicals, agricultural fertilizers
l economic utility
disconnect/connect without tools
Camlock fitting industry applications:
l industries: chemical, paint, agriculture, municipal, sewage
l applications: chemicals, solvents, varnishes, inks, fertilizers, wastewater
Body materials: fiber reinforced nylon
handle: stainless steel
Gaskets:Buna-N (NBR), EPDM
The thread of camlock fittings are BSP,BSPT,NPT
SIZE:1/2″to 4″
pressure :50-100 Psi( depending on size and temperature)
Operating temperature :-30-70°C (160°F)
When the temperature rises, the working pressure drops
l Manufacture method:Injection molding
Cam and groove couplings use and connection mode: Type C camlock can usually be used with type A, type E, type F, type DP (Dust Plug) of the same size. To make a connection, simply slide the camlock adapter into the camlock coupling and with normal hand pressure, press the cam levers down.
Feature:
lightweight, convenient
good wear resistance
suitable for most chemicals, agricultural fertilizers
economic utility
disconnect/connect without tools
Camlock fitting industry applications:
l industries: chemical, paint, agriculture, municipal, sewage
l applications: chemicals, solvents, varnishes, inks, fertilizers, wastewater
Nylon camlock coupling operating pressure:
size | Working Pressure |
1/2″ – 2-1/2″ | 100 Psi |
3″ – 4″ | 50 Psi |
Our Advantage
We are experienced as we have been in this industry as a manufacturer for more than 10 years. Both of quality and service are highly guaranteed. Absolutely prompt delivery. We can produce according to specific drawings from customers. Welcome OEM/ODM project. Strict control on quality. High efficient and well trained sale service team. ISO9001, CE and SGS certified.
FAQ
1.Q: Are you a producer or trading company?
A: We are an experienced manufacturer. We own production line and kinds of machines.
2. Can you make our specific logo on the part?
Yes please provide me your logo and we will make your logo on the part.
3. Can you manufacture products according to my drawings?
Yes we can manufacturer according to client’s drawings if drawings or samples are available. We are experienced enough to make new tools.
4. Q: Can I get some samples?
A: We are honored to offer you our samples. Normally it is for free like 3-5 pcs. It is charged if the samples are more than 5 pcs. Clients bear the freight cost.
5. Q: How many days do you need to finish an order?
A: Normally it takes about 30 days to finish the order. It takes more time around CHINAMFG season, or if the order involves many kinds of different products.
6. what kind of rubber washer do you apply to camlock couplings?
Normally we use NBR gasket.
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Maintenance-Free Fluid Coupling Options
Yes, there are maintenance-free fluid coupling options available in the market. Advances in fluid coupling technology have led to the development of maintenance-free or low-maintenance designs that offer extended service intervals and reduced downtime.
These maintenance-free fluid couplings typically incorporate features that minimize wear and prolong the operating life of the coupling, reducing the need for regular maintenance and lubrication.
Some of the key features and technologies found in maintenance-free fluid couplings include:
- Sealed Design: Maintenance-free fluid couplings often come with a sealed design that prevents the ingress of contaminants and dirt, reducing the risk of internal damage and wear.
- High-Quality Materials: These couplings are constructed using high-quality materials that exhibit excellent durability and resistance to wear, ensuring a longer lifespan.
- Lubrication-Free Operation: Certain maintenance-free fluid couplings utilize special fluid formulations that provide long-lasting lubrication, eliminating the need for frequent fluid changes or refills.
- Robust Bearings: Maintenance-free fluid couplings are equipped with robust bearings that can withstand high loads and operate smoothly without the need for regular maintenance.
- Advanced Monitoring Systems: Some modern fluid couplings are equipped with advanced monitoring and diagnostic systems that provide real-time data on coupling performance, enabling proactive maintenance planning and minimizing unexpected failures.
By opting for a maintenance-free fluid coupling, industries can benefit from reduced maintenance costs, improved reliability, and increased productivity. These couplings are particularly valuable in applications where access to equipment for regular maintenance is challenging or in remote locations where maintenance resources may be limited.
However, it’s essential to note that the specific maintenance requirements may vary depending on the manufacturer and the application. It is advisable to consult with the coupling manufacturer or supplier to select the most suitable maintenance-free fluid coupling based on the operating conditions and requirements of the machinery or equipment.
Contribution of Fluid Coupling to the Overall Efficiency of a Mechanical System
A fluid coupling plays a crucial role in improving the overall efficiency of a mechanical system, especially in applications where smooth power transmission, soft-starting, and torque control are essential. Here’s how a fluid coupling contributes to system efficiency:
1. Smooth Power Transmission:
Fluid couplings provide a smooth and gradual transfer of power from the driving to the driven machinery. The absence of direct mechanical contact between the input and output shafts reduces shock loads and vibrations, leading to less wear and tear on the connected equipment. This smooth power transmission results in increased system efficiency and reduced downtime.
2. Soft-Start Capability:
Fluid couplings offer soft-starting functionality, which is particularly beneficial for high-inertia or heavy-load applications. During startup, the fluid coupling allows the input shaft to gradually accelerate the output shaft, preventing sudden jerks or torque spikes. Soft-starting not only protects the mechanical components but also reduces energy consumption during the starting phase, contributing to overall efficiency.
3. Torque Control:
Fluid couplings enable precise control over the torque transmitted between the driving and driven machinery. By adjusting the fill level or using variable speed couplings, the torque output can be fine-tuned to match the requirements of the application. This feature ensures optimal performance and energy efficiency, especially in systems where torque demand varies during operation.
4. Overload Protection:
In case of sudden overloads or jamming of the driven machinery, the fluid coupling acts as a torque limiter. It will slip and absorb excess torque, protecting the mechanical system from damage. This overload protection not only safeguards the equipment but also contributes to the longevity and efficiency of the entire system.
5. Heat Dissipation:
Fluid couplings can absorb and dissipate heat generated during continuous operations. This heat dissipation capability prevents the system from overheating, ensuring consistent performance and avoiding thermal damage to the machinery. By maintaining proper operating temperatures, the fluid coupling aids in improving overall efficiency.
6. Energy Savings:
With its ability to reduce shock loads and provide smooth acceleration, a fluid coupling can help save energy during starting and stopping cycles. The elimination of mechanical shocks and vibrations reduces energy losses, resulting in higher overall energy efficiency.
In summary, a fluid coupling enhances the overall efficiency of a mechanical system by providing smooth power transmission, soft-start capability, precise torque control, overload protection, heat dissipation, and energy savings. Its contributions to reduced wear and tear, energy-efficient operations, and enhanced equipment lifespan make it a valuable component in various industrial applications.
Comparison: Fluid Coupling vs. Torque Converter
Fluid couplings and torque converters are both hydrodynamic devices used in automotive and industrial applications to transmit power between an engine and a driven load. While they share some similarities, they also have distinct differences:
- Function: The primary function of both fluid couplings and torque converters is to transmit rotational power from the engine to the transmission or driven load. They allow for smooth power transmission and provide a degree of isolation between the engine and the load.
- Construction: Both devices consist of an impeller, a turbine, and a housing filled with hydraulic fluid (usually oil). The impeller is connected to the engine’s crankshaft, the turbine to the transmission/input shaft, and the housing is shared between the two.
- Torque Transmission: In a fluid coupling, the power is transmitted purely through hydrodynamic principles. The impeller accelerates the fluid, which then drives the turbine. However, there is no torque multiplication, and the output speed is always slightly less than the input speed. On the other hand, a torque converter can provide torque multiplication due to its stator, which redirects the fluid flow and increases the torque transmitted to the turbine.
- Lock-up Clutch: Some torque converters have a lock-up clutch that can mechanically connect the impeller and the turbine at higher speeds. This effectively eliminates the slip between the two elements and increases overall efficiency, similar to the operation of a fluid coupling at higher speeds.
- Automotive Use: Torque converters are commonly used in automatic transmissions in vehicles, while fluid couplings were more prevalent in older manual transmissions. However, modern manual transmissions generally use clutch systems instead of fluid couplings.
- Efficiency: Fluid couplings are generally more efficient than torque converters, especially at higher speeds. Torque converters can experience efficiency losses due to fluid slippage and the operation of the stator.
- Applications: Fluid couplings find applications in various industrial machinery, such as conveyors, pumps, and crushers, where the priority is smooth power transmission and overload protection. Torque converters are primarily used in vehicles, offering the benefit of automatic gear shifting and torque multiplication during acceleration.
Overall, both fluid couplings and torque converters play essential roles in power transmission, but their specific design and application characteristics determine their suitability for different use cases.
editor by CX 2023-10-10