Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
|Place of origin:||Jangsu,China|
|Type:||Powder metallurgy sintering|
|Spare parts type:||Powder metallurgy parts|
|Machinery Test report:||Provided|
|Key selling points:||Quality assurance|
|Mould type:||Tungsten steel|
|Material standard:||MPIF 35,DIN 3571,JIS Z 2550|
|Application:||Small home appliances,Lockset,Electric tool, automobile,|
|Brand Name:||OEM SERVICE|
|After-sales Service:||Online support|
|Processing:||Powder Metallurgr,CNC Machining|
|Powder Metallurgr:||High frequency quenching, oil immersion|
|Quality Control:||100% inspection|
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Fluid Couplings in Wind Turbines for Power Generation
Yes, fluid couplings can be used in wind turbines for power generation, and they play a significant role in optimizing the performance and efficiency of the turbine system. In a wind turbine, the fluid coupling is typically installed between the rotor hub and the main gearbox.
Here’s how fluid couplings are beneficial in wind turbines:
- Soft Start and Load Distribution: During the startup phase, the wind turbine experiences varying wind speeds, and a fluid coupling allows for a smooth soft start by gradually transferring torque from the rotor to the gearbox. This reduces mechanical stress on the components and prevents sudden load shocks.
- Torque Limiting: In high wind conditions, when the wind speed exceeds the rated limit, the fluid coupling can slip, decoupling the rotor from the gearbox. This torque limiting feature protects the gearbox and other drivetrain components from overloading and potential damage.
- Torsional Vibration Damping: Wind turbines are subject to dynamic loads and torsional vibrations due to wind gusts. The fluid coupling acts as a torsional damper, damping these vibrations and ensuring smoother and stable operation of the system.
- Overload Protection: If there is a sudden increase in wind speed, causing an overload condition, the fluid coupling helps absorb the excess torque and protects the turbine from overloading.
- Contamination Prevention: Wind turbine environments are often exposed to dust, dirt, and moisture. The fluid coupling provides an enclosed and sealed environment for the drivetrain, preventing contaminants from entering and extending the life of internal components.
- Redundancy: Some wind turbine designs employ multiple drivetrain stages, including redundant fluid couplings. This redundancy can enhance the reliability and safety of the turbine by providing backup systems in case of component failures.
- Energy Efficiency: By facilitating smooth start-ups and load distribution, fluid couplings contribute to the overall energy efficiency of the wind turbine system. This allows the turbine to harness wind energy more effectively and generate electricity efficiently.
Incorporating fluid couplings in wind turbines helps improve their overall performance, reliability, and lifespan while reducing maintenance requirements and operating costs. As a result, they are commonly used in modern wind turbine designs to optimize power generation from renewable wind resources.
Fluid Couplings for Soft-Start Applications in Conveyor Systems
Yes, fluid couplings are well-suited for soft-start applications in conveyor systems. Soft-starting is the gradual acceleration of the conveyor belt to reduce sudden mechanical stress and current spikes during startup. Fluid couplings provide a smooth and controlled method of power transmission, making them ideal for achieving soft-start capabilities in conveyor systems.
When a conveyor system equipped with a fluid coupling starts, the fluid inside the coupling initially acts as a viscous medium, allowing the input and output shafts to rotate at different speeds. As the fluid coupling fills with fluid, it gradually transmits torque and smoothly accelerates the conveyor belt.
One of the significant advantages of using fluid couplings for soft-start applications is that they provide adjustable startup times. By controlling the amount of fluid inside the coupling, the startup acceleration rate can be precisely tuned to match the specific requirements of the conveyor system.
The soft-start feature offered by fluid couplings helps in several ways:
- Mechanical Stress Reduction: The gradual acceleration minimizes mechanical stress on the conveyor belt, pulleys, and other components, leading to extended equipment life and reduced maintenance costs.
- Energy Savings: Soft-starting prevents sudden current spikes and reduces the power demand during startup, resulting in energy savings and improved efficiency.
- Improved Conveyor Belt Life: By avoiding abrupt starts, the wear and tear on the conveyor belt are reduced, leading to longer belt life and decreased downtime.
- Enhanced Conveyor Control: Soft-start capabilities enable better control over the conveyor system, allowing operators to optimize the material flow and prevent product spillage or jamming.
Fluid couplings offer reliable and cost-effective soft-start solutions for conveyor systems across various industries, including mining, manufacturing, and material handling. They are particularly beneficial when dealing with heavy loads or long conveyor belts, where the avoidance of sudden shock loads is critical.
In summary, fluid couplings are a popular choice for soft-start applications in conveyor systems due to their smooth and controlled power transmission, adjustable startup times, and the ability to reduce mechanical stress and energy consumption during startup.
Examples of Industries Using Fluid Couplings
Fluid couplings find applications in various industries where smooth power transmission and torque control are required. Some common industries that commonly use fluid couplings include:
- Mining: Fluid couplings are used in mining equipment such as conveyors, crushers, and excavators to provide controlled startup and overload protection.
- Construction: Construction machinery like cranes, loaders, and piling rigs use fluid couplings for efficient power transmission and reduced shock loads.
- Marine: Fluid couplings are employed in marine propulsion systems to optimize engine performance and protect against sudden load changes.
- Steel and Metal Processing: Industries dealing with metal processing use fluid couplings in rolling mills, coilers, and metal forming machines for soft start and overload protection.
- Pulp and Paper: Pulp and paper mills utilize fluid couplings in various equipment, such as chippers, conveyors, and pumps, for smooth power transmission.
- Automotive: In automotive applications, fluid couplings can be found in torque converters, which provide smooth torque transmission in automatic transmissions.
- Energy and Power Generation: Fluid couplings are used in power plants for applications like fans, pumps, and turbines to control power transmission and reduce mechanical stress during startup.
- Wastewater Treatment: Fluid couplings are used in wastewater treatment plants for applications like aerators and pumps, ensuring efficient power transmission and equipment protection.
- Food and Beverage: Industries dealing with food processing and beverage production use fluid couplings in various applications to ensure gentle power transmission and prevent sudden load shocks.
- Chemical and Petrochemical: Fluid couplings are used in pumps and mixers in chemical and petrochemical processing to control torque and protect equipment.
These examples illustrate the versatility of fluid couplings and their widespread use across diverse industries to enhance the efficiency and safety of power transmission systems.
editor by CX 2023-10-17